Explore 2.0 TeardownUpdated 20 days ago

Step-by-step guide to removing each major component from the Apollo Explore 2.0.

1. Headset & Brake Line

• Start: 0:33

• Loosen the brake at the bottom to allow the removal of the brake line at the top.

• Remove the brake cable from the handle.

• Remove two screws holding the headset.

• Unplug connectors for the headlight and the communication cable to fully detach the headset.

2. Display (Only, not entire headset)

• Start: 3:08

• Flip the headset, remove four screws on the panel.

• Lift the panel to access the display inside.

• Cut shrink wrap and disconnect the old display.

• Replace with a new display, secure with four internal screws.

3. Headlight

• Start: 6:01

• Use a smaller Allen key to remove the screw that holds the headlight in place.

• Pull the headlight out from the opening in the back.

4. Turning Signal & Grip Handle

• Start: 7:03

• Locate and remove the screw under the turning signal.

• Disconnect the quick connector for the turning signal (no need to access headset internals).

• To remove the grip handle (or replace throttle/brake handle): Remove the turning signal, disconnect, and remove another screw to slide the grip handle out.

5. Stem Light

• Start: 9:50

• Fold the scooter stem.

• Locate the plastic support under the stem light; push it out using a screwdriver to release the stem light.

• To reinstall, slide the light and the supporting tab back into place.

6. Removing Entire Stem

• Start: 14:07

• Loosen two screws and remove the main bolt at the base.

• Find and remove a washer and a locking nut (use a large flathead screwdriver or pliers as needed).

• Once fasteners are removed, the stem can be pulled free for deeper servicing or replacement.

7. Bearings/Direction Assembly

• Start: 17:53

• Use a wrench or grip tool to loosen the bearing locknut.

• Remove spacers and bearings as needed for replacement or cleaning.

• Note details about alignment and bearing spacers.

8. Swing Arm & Front Suspension

• Start: 21:09

• Remove screws holding plastic swing arm covers.

• Use a Phillips and Allen key to unclip these covers (gives access to suspension and wheel nuts).

• To remove/replace spring suspension: Remove lower nut and slide the suspension, noting the washer and fixation.

9. Battery Compartment & Controller

• Start: 36:39

• Flip the scooter and unscrew ten screws under the deck to loosen the compartment cover.

• Entire battery/controller compartment will come off as a sealed box, revealing battery, controller, and wiring.

• Remove four screws securing the battery for battery service.

10. Underbody Lights

• Start: 39:24

• To replace underbody lights, simply remove two screws from the side (no need to open the entire enclosure).

11. Rear Fender and Motor Connections

• Start: 46:41

• For fender: Disconnect quick connector near the rear using zip ties as needed to secure cables away from the suspension.

• To remove motor: Undo the rear covers and disconnect the motor wiring from inside the battery compartment.

12. General Reassembly Tips

• Throughout, e.g., 50:48

• When reassembling, make sure all bearings/spacers are aligned and fasteners properly torqued.

• Always test cable routing and connections before finishing reassembly.